Bungard Elektronik

Bungard CCD

 

Bungard CCD-Familie

The Bungard CCD is a high quality computer controlled drilling and milling machine with semi-automatic or automatic tool change. It allows direct processing of Excellon or Sieb&Meyer drill data or HP/GL data for the PCB production (drilling, milling, isolation routing) and milling / routing of plastics, aluminum and other metals.
In addition, the Bungard CCD can be upgraded with an attachment for dispensing of solder paste or glue, a laser imaging head for exposing photoresists and a camera for calibration and inspection tasks.

Bungard CCD / 2 /mtc Bungard CCD / 2 Bungard CCD / MTC Bungard CCD / ATC Bungard CCD / XL / MTC CCD / xl / ATC ccd Premium
Starterkit
CCD 2 CCD/2/ATC CCD/MTC CCD/ATC CCD/MTC/XL CCD/ATC/XL CCD Premium CCD Accesories

 

XL

 

New! UV-Laser direct imaging Software RoutePro 2008 Software RoutePro3000 Software IsoCam
The CCD-film in DVD-quality (293 MB) Etching versus milling? New dust extraction for CCD Starter Kit for CCD

Special features:


Mechanic:

  • rigid and flat construction with low moving weights and high quality bearings for high-speed positioning
  • Machine bed with universal fixation system, suitable for clamp or span fixing or for reference pins (fiducials). Fixing pcbs with reference/fixing pins at no extra costs by using our standard backing boards. As an option a vacuum table can mounted underneath the base table to allow vacuum fixation of the pcb.
  • You can fix the pcb at the machine zero position. Devices for span fixing included, clamp fixing for heavy-duty milling possible.
  • Integral depth limiting device for isolation milling and engraving on uneven surfaces is part of delivery, work level is roughly set by the Z stepper motor and fine adjustment is done with the micrometer screw of the depth limiter
  • Removable, spring-load pressure foot for drillng of flexible and uneven PCBs
  • Stack processing of several boards at once is possible (typical stack: three 1.6 mm thick boards plus one underlay/base sheet)
  • Working depth not limited by depth sensor, only by flute length of the tool (standard: 5..10 mm)
  • All common PCB drills/mills with 1/8" shank, with industry-standard length setting by collar can be used
  • Control unit, full set of cables
  • Independent controller to connect the CCD to any standard PC via  USB or serial port

Spindle:

  • KaVo high precision spindle motor, 150 Watt, 63 000 rpm, with heavy-duty long-life bearings, including 1/8" (3.2 mm) chuck
  • Software controlled spindle speed. Electronic spindle load control with software feedback. Spindle quickstart and quickstop
  • Drill speed: 5 hits/s (=18000 holes per hour)
  • MTC: Fast, semi-automatic tool change by quarter turn of the fixing knob.
    The machine is locked there, no height recalibration required
  • ATC: Automatic tool change, simultanuous 16 out of 99 tools per Job
  • ATC/XL: simultanuous 25 out of 99 tools per Job
  • ATC: drill break detection ans length calibration

Bungard CCD / 2

Drive system:

  • High load-2x2-phase stepper motors on all 3 axes for real milling applications and correct adjustment of the cutting speed for all tools
  • Maximum position speed per axis: 9000/mm/min (=150 mm/s)
  • Maximum working speed per axis: 9000/mm/min (=150 mm/s), individual setting for every tool independendant from the positioning speed
  • Step resolution: Software selectable: 1 mil, ½ mil, ¼ mil (= 6.35 Mikrometer)
  • Precision: +/- 1 step, typical repeatability ± 0.001 mm (± 0.04 mil)
  • Position accuracy:20 ppm (0.002%) over the entire work space (9,9 µm with a work area of 495 mm)

Software:

  • Fully integrated Windows control software for online machine control in real time, with convenient user interface, including full tool management and plausibility checks
  • RoutePro3000 for Windows XP - Windows 8 64-bit, project-related work flow, expandable by modules (laser exposure, fiducial recognition, dispensing and much more)
  • Resolution: 0,0001mm (0,1µm)
  • Use of open format standards such as Excellon or Sieb & Meyer drill data and HP/GL data for milling. These can be opened and edited with a simple text editor
  • You can individually adjust position speed for X-, Y- and Z-axis as well as the working speed (feed), spindle speed (RPM) and depth for each tool. This results in:
  • continuous use of the appropriate cutting speed over the entire RPM-range, no need for 100 000 RPM spindles, no excessive wear of expensive bearings
  • All machine parameters (speed, acceleration ramps, X / Y / Z dimensions / scaling, tool break detection) can be individually set in the RoutePro software
  • Simple Teach-In Function for drill and route data (to copy an exisiting board)

atc-2-komplett

 

 

 

Technical Data:

Power supply: 110-240 V, 50-60 Hz + vacuum cleaner(1500W)
Range of RPM: 30.000 – 63.000
Traveling speed: 1 – 9000 mm/min
Software resolution: 0,0001mm (0,1µm)
Mechanical res
olution:
step resolution: Software selectable: 1 mil, ½ mil, ¼ mil
(= 6.35 Mikrometer)
Tool diameter: 0.1mm – 3,145mm (recommended, bigger tool diameter possible)
Position accuracy: 20 ppm (0.002%) over the entire work space:
Maximum position speed per axis: 9000/mm/min (=150 mm/s)
Maximum working speed per axis:

9000/mm/min (=150 mm/s), individual setting on a per-tool basis,
independent from position speed

Drill speed: 5/s (= 18.000 holes/h= 300 holes/min)
Required accessories: Computer
Board fixation:

span fixing, clamp fixing, reference pin system, stack processing possible
Option: vacuum fixation

 

CCD 2 CCD/2/ATC CCD/MTC CCD/ATC CCD/MTC/XL CCD/XL/ATC CCD
Premium
Weight kg 30 30 35 35 49 49
Dimension mm 700x550x300 700x550x300 700x800x300 700x800x300 750x850x300 750x850x300 700x850x600
Work area mm 270x325x38 270x325x38 325x495x38 325x495x38 500x600x38 500x600x38 400x500x60
Tool change no 16 upgradeable 16 upgradeable 25 30

 

Application CCD 2

CCD/2/
ATC

CCD/
MTC
CCD/
ATC
CCD/XL
MTC
CCD/XL
ATC
CCD
Premium

Milling and drilling single-
and double-sided PCBs

grüner OK-Haken grüner OK-Haken grüner OK-Haken grüner OK-Haken grüner OK-Haken grüner OK-Haken grüner OK-Haken
Milling/drilling
RF- & microwave substrates
grüner OK-Haken grüner OK-Haken grüner OK-Haken grüner OK-Haken grüner OK-Haken grüner OK-Haken grüner OK-Haken

Milling/drilling
multilayers with up to 16 layers *

grüner OK-Haken grüner OK-Haken grüner OK-Haken grüner OK-Haken grüner OK-Haken grüner OK-Haken grüner OK-Haken
Contour routing of PCBs grüner OK-Haken grüner OK-Haken grüner OK-Haken grüner OK-Haken grüner OK-Haken grüner OK-Haken grüner OK-Haken
Milling flexible, rigid-flex PCBs **
(grüner OK-Haken) (grüner OK-Haken) (grüner OK-Haken) (grüner OK-Haken) (grüner OK-Haken) (grüner OK-Haken) grüner OK-Haken
Engraving front panels/labels grüner OK-Haken grüner OK-Haken grüner OK-Haken grüner OK-Haken grüner OK-Haken grüner OK-Haken grüner OK-Haken
Machining cut outs in front panels grüner OK-Haken grüner OK-Haken grüner OK-Haken grüner OK-Haken grüner OK-Haken grüner OK-Haken grüner OK-Haken
Milling SMT soldering paste stencils grüner OK-Haken grüner OK-Haken grüner OK-Haken grüner OK-Haken grüner OK-Haken grüner OK-Haken grüner OK-Haken
Housing production grüner OK-Haken grüner OK-Haken grüner OK-Haken grüner OK-Haken grüner OK-Haken grüner OK-Haken grüner OK-Haken
Wave solder pallets grüner OK-Haken grüner OK-Haken grüner OK-Haken grüner OK-Haken grüner OK-Haken grüner OK-Haken grüner OK-Haken
Panel cutting, Reworking PCBs grüner OK-Haken grüner OK-Haken grüner OK-Haken grüner OK-Haken grüner OK-Haken grüner OK-Haken grüner OK-Haken
Test adapter drilling grüner OK-Haken grüner OK-Haken grüner OK-Haken grüner OK-Haken grüner OK-Haken grüner OK-Haken grüner OK-Haken
Cooling (grüner OK-Haken) grüner OK-Haken grüner OK-Haken grüner OK-Haken grüner OK-Haken grüner OK-Haken grüner OK-Haken
Dispensing grüner OK-Haken grüner OK-Haken grüner OK-Haken grüner OK-Haken grüner OK-Haken grüner OK-Haken grüner OK-Haken
UV-laser-exposure grüner OK-Haken grüner OK-Haken grüner OK-Haken grüner OK-Haken grüner OK-Haken grüner OK-Haken grüner OK-Haken

*) we generally recommend to etch at least the inner layers of a mulilayer pcb

**) For flexible materials vacuum fixation is a nice option

Options and Accessories:

See: CCD Accesories

atc-2-komplettAmount of delivery:

  • mechanic unit
  • control unit
  • complete cabeling
  • Superb and sturdy high frequency spindle with eddy current brake and load control
  • Integrated mechanical milling depth limiter and pressure foot
  • RoutePro3000 (Windows XP - Windows 8 64bit) for drilling and milling
  • Powerful, adjustable (500. .1500 W) vacuum cleaner
  • start adapter for vacuum cleaner
  • manual
  • USB/serial adapter
  • Set of Allen Keys
  • ATC: Air hose

 

System requirements for a modern, professional CNC system in R&D / PCB production

These important minimum features you should not miss....: Bungard CCD-Series 2. Supplier 3. Supplier
fulfilled fulfilled fulfilled
Yes No Yes No Yes No

Is your machine equipped with a high speed spindle with 63.000 rpm,
that requires  no warm up and works with down to 0,1mm drills
and routers in all PCB applications ?

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Is the system user friendly e.g. by the use of linear belt drive,
that makes the user independent from manufacturer and allows
easy maintenance and calibration at any time without need
to return the whole system to manufacturer ?
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Is the package plug and play: Full system  All you need is
power supply + consumables?
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Is the system open for any future, individual programming of the
CNC by the user with full access to machine's control ? Is such
remote control software available as add on?
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Are there a fiducial recognition system and many other options
available or upgradeable?
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Are all common fixing methods (clamp, span, vacuum
and pin fixation) possible ?
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Are there hidden costs of operation (e.g. pre-drilled PCBs
required to run the system)?
NONE!
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Tools and spares are available on the world market -
independently from m/c supplier?
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Is the machine upgradeable e.g. to LASER DIRECT IMAGING
for multilayer PCBs ?
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Does the machine offer wide range of usage, e.g. PCB inspection
and is there a PDF-generator available that exports  proper
protocol on jobs and work flow ?
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