SMT 3000 - Pick&Place - Bungard Elektronik GmbH & Co.KG

Pick&Place

SMT 3000

Manipulator for the production of prototypes and small series. The patent-registered Pick & Place head enables the comfortable handling of SMD-components. The modular-built system can be confi gurated for every use. It realizes the complete process - starting by dispensing of solder paste or glue up to assembling different components.

Assembling: 300-600 SMDs/hour

 

Dimensions (LxWxH): 600 x 600 x 345 mm

 

PCB thickness: 0,5 mm to ~ 4 mm

 

max. PCB size (LxB): 440 x 245 mm

Features

  • Ergonomic
  • Integrated dispenser unit
  • Camera fi xture
  • X/Y-locking device
  • Head lightening
  • PCB holders
  • Desktop workplace
  • High end quality

Ergonomic

The unrivalled smooth-running guide of the mounting head helps to place the SMDs accurately. When the pipette comes into contact with the components, the vacuum automatically switches itself on and when placing them, it switches off. The adjustable vacuum reactivation alleviates and accelerates the extraction of components, especially from bulk goods containers and when mounting Melfs.

Integrated dispenser unit

The manipulator is equipped with the simple time-pressure dispenser system. The system automatically switches on the dispensing process as soon as the slightly slanted dispenser needle comes into contact with the PCB. The vertical syringe ensures that the dispenser needle does not slip sideways when touching the PCB. There are three different times for dispensing available for dispensing on different sizes of pads, which can be selected directly in the dispenser menu. The individual times can be preset as required. In addition to solder paste and glue other fluids can be dispensed.

Techn. Data

Assembling: 300-600 SMDs/hour

Dimensions (LxWxH): 600 x 600 x 345 mm

Max. outreach (LxWxH): 600 x 1100 x 345 mm

Max. PCB size (LxW): 440 x 245 mm

Max. assembling area (LxW): 350 x 245 mm

PCB thickness: 0,5 mm to ~ 4 mm

Height underneath PCB: min. 39 mm, max. 50 mm

Components: Chip 0201 to QFP 0,65 mm pitch

Max. component height: approx. 16 mm

Hub of assembling head: max. 26 mm

Rotation angle: 0 - 360°

Weight: approx. 23 kg

Power supply: 100 - 230 V AC, automatical

Input: max. 50 VA

(Only by dispensing unit): clean, oil-free compressed-air, max. 4 bar, 1,5 l/min consumption while dispensing pressure connector for tube iØ 4mm, oØ 6mm

Features
  • Ergonomic
  • Integrated dispenser unit
  • Camera fi xture
  • X/Y-locking device
  • Head lightening
  • PCB holders
  • Desktop workplace
  • High end quality
Techn. Data

Assembling: 300-600 SMDs/hour

Dimensions (LxWxH): 600 x 600 x 345 mm

Max. outreach (LxWxH): 600 x 1100 x 345 mm

Max. PCB size (LxW): 440 x 245 mm

Max. assembling area (LxW): 350 x 245 mm

PCB thickness: 0,5 mm to ~ 4 mm

Height underneath PCB: min. 39 mm, max. 50 mm

Components: Chip 0201 to QFP 0,65 mm pitch

Max. component height: approx. 16 mm

Hub of assembling head: max. 26 mm

Rotation angle: 0 - 360°

Weight: approx. 23 kg

Power supply: 100 - 230 V AC, automatical

Input: max. 50 VA

(Only by dispensing unit): clean, oil-free compressed-air, max. 4 bar, 1,5 l/min consumption while dispensing pressure connector for tube iØ 4mm, oØ 6mm

Ergonomic

The unrivalled smooth-running guide of the mounting head helps to place the SMDs accurately. When the pipette comes into contact with the components, the vacuum automatically switches itself on and when placing them, it switches off. The adjustable vacuum reactivation alleviates and accelerates the extraction of components, especially from bulk goods containers and when mounting Melfs.

Integrated dispenser unit

The manipulator is equipped with the simple time-pressure dispenser system. The system automatically switches on the dispensing process as soon as the slightly slanted dispenser needle comes into contact with the PCB. The vertical syringe ensures that the dispenser needle does not slip sideways when touching the PCB. There are three different times for dispensing available for dispensing on different sizes of pads, which can be selected directly in the dispenser menu. The individual times can be preset as required. In addition to solder paste and glue other fluids can be dispensed.

Vision system - SMT 3000

Vision system

By means of a camera attached directly to the assembly head, you can view the entire pick & place process – enlarged on a monitor.
Head lightening - SMT 3000

Head lightening

The dual LED-light of the pick and place area can be integrated optional. The LEDs are placed on both sides of the nozzle and enable the constant and permanent lightening under the assembling head.
The integration into the control mode of the Manipulator allows the menu routed activating - depending on application.
X/Y-locking device - SMT 3000

X/Y-locking device

The X/Y locking device ensures precision mounting. Individual movement axes can be locked. An automatic function independently locks the X and Y axes when the components are lowered or when placing a dispenser dot. This makes it particularly easy to place Melfs.
PCB holders - SMT 3000

PCB holders

All manipulators have a universal circuit board holder by standard for single- or double-sided PCBs. Elastic holding fi ngers are adjustable and hold the board in place. Large PCBs can be handled on demand. Customer-specifi c holders can be adapted or realised directly at our plant.

Component feeder

The system enables the feeding of components in tapes as well as loose components.
Carousel - SMT 3000
Carousel
The antistatic manual carousel with 45 shelves feeds loose components in a comfortable way.
Tapefeeder - SMT 3000

Tapefeeder
Tape feeders supply you with large amounts of standard components. While removing the cover-tape, the tape is automatically feeded and the components, that should be placed next, are revealed.

Tape strip feeder - SMT 3000
Tape strip feeder
This feeder type can handle a single strip of a component tape. Each part can be picked up directly from the tape, it isn‘t necessary to decante them into bulk containers fi rst.
Bulk container - SMT 3000

Bulk container
The patented bulk containers provide resistors, capacitors and ICs out of small containers to the machine.

SMT Products

All specifications are subject to change without notice.