Bungard Pick&Place SMT3000

Manipulator for the production of prototypes and small series. The patent-registered Pick & Place head enables the comfortable handling of SMD-components. The modular-built system can be configurated for every use. It realizes the complete process - starting by dispensing of solder paste or glue up to assembling different components.

Ergonomic

The unrivalled smooth-running guide of the mounting head helps to place the SMDs accurately. When the pipette comes into contact with the components, the vacuum automatically switches itself on and when placing them, it switches off. The adjustable vacuum reactivation alleviates and accelerates the extraction of components, especially from bulk goods containers and when mounting Melfs.

 

Integrated dispenser unit

The manipulator is equipped with the simple time-pressure dispenser system. The system automatically switches on the dispensing process as soon as the slightly slanted dispenser needle comes into contact with the PCB. The vertical syringe ensures that the dispenser needle does not slip sideways when touching the PCB. There are three different times for dispensing available for dispensing on different sizes of pads, which can be selected directly in the dispenser menu. The individual times can be preset as required. In addition to solder paste and glue other fluids can be dispensed.

 

Camera fixture

By means of a camera attached directly to the assembly head, you can view the entire pick & place process – enlarged on a monitor.

X/Y-locking device

The X/Y locking device ensures precision mounting. Individual movement axes can be locked. An automatic function independently locks the X and Y axes when the components are lowered or when placing a dispenser dot. This makes it particularly easy to place Melfs.

 

Head lightening

The dual LED-light of the pick and place area can be integrated optional. The LEDs are placed on both sides of the nozzle and enable
the constant and permanent lightening under the assembling head. The integration into the control mode of the Manipulator allows the menu routed activating - depending on application.

PCB holders

All manipulators have a universal circuit board holder by standard for single- or double-sided PCBs. Elastic holding fingers are adjustable and hold the board in place. Large PCBs can be handled on demand. Customer-specific holders can be adapted or realised directly at our plant.

 

Component feeder

The system enables the feeding of components in tapes as well as loose components.

Carousel

The antistatic manual carousel with 45 shelves feeds loose components in a comfortable way.

Tapefeeder

Tape feeders supply you with large amounts of standard components. While removing the cover-tape, the tape is automatically feeded and the components, that should be placed next, are revealed.

Labor-tape feeder

This feeder type can handle a single strip of a component tape. Each part can be picked up directly from the tape, it isn‘t necessary to decante them into bulk containers first.

   

Bulk container

The patented bulk containers provide resistors, capacitors and ICs out of small containers to the machine.

Technical Data

Assembling

300-600 SMDs/hour

Dimensions (LxWxH):

600 mm x 600 mm x 345 mm

Max. outreach (LxWxH):

600 mm x 1100 mm x 345 mm

Max. PCB size:

440 mm x 245 mm

Max. assembling area:

350 mm x 245 mm

PCB thickness:

0,5 mm bis ~ 4 mm

Height underneath PCB:

min. 39 mm, max. 50 mm

Components:

Chip 0201 bis QFP 0,65 mm pitch

Max. component height:

approx. 16 mm

Hub of assembling head:

max. 26 mm

Rotation angle:

0-360°

Weight:

approx. 23 kg

Power supply:

100- 230 V AC, automatical

Input:

max. 50 VA

(Only by dispensing unit):

clean, oil-free compressed-air, max. 4 bar,
1,5 l/min consumption while dispensing
pressure connector for tube iØ 4mm, oØ 6mm

 

 

Downloads

Manual SMT3000

Manual Hot-Air

Manual Camera Add-On SMT3000